Discover the complete solution for precast

From drawing to invoice

Automatic insight into quantities, materials and cost drivers

1.
IFC import

IFC model is imported into KPC.

2.
Element analysis

KPC reads all elements and properties from the model.

3.
Automatic grouping

Elements are grouped into calculation items based on predefined characteristics (e.g. article code, thickness, insulation type).

4.
Consolidating bills of materials

Bill of materials lines are consolidated per item (m3 of concrete, kg of reinforcement, anchors, recesses, etc.).

5.
Material calculation

Quantities of materials and components are automatically calculated per item.

Quote & calculation

Fast, accurate and fully integrated

KPC makes creating quotes easier. With powerful tools for calculation and the reuse of standard solutions using Excel, plus configurators for walls and floors.

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Accurate calculations

Based on current costs, bills of materials, labour, machinery, and subcontractor deployment.

Reuse & standardisation

Make use of templates, standard elements, and previous projects.

Integration with MS Excel

Easily export and import data. Work in Excel while maintaining the link with KPC.

Configurators for walls and floors

Assemble walls and floors using smart configurators with instant price calculation.

Full traceability

Every item and price is traceable and fully documented.

Order structure in KPC

A clear integrated hierarchy

KPC supports a powerful and flexible order structure that perfectly matches the complexity of precast concrete projects. From an entire project down to the smallest element: everything is logically structured and fully traceable.

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Logical structure

From project to element in 5 clear levels. Always structured and easy to oversee.

Fully traceable

Every element is traceable to its project, order, and all associated information.

Flexible & scalable

Suitable for both small projects and complex projects with multiple orders and deliveries.

Efficient collaboration

Clear structure for all departments and external partners.

Preparation planning

Realistic preparation

The preparation planning in KPC converts orders into a detailed and realistic production proposal. An optimal schedule is created based on capacity, resources, and priorities.

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Realistic & achievable

Capacity, resources, and delivery times are automatically factored in.

Optimal sequence

Smart sequencing of production steps and element production order.

Maximum insight

Overload, bottlenecks, and lead times at a glance

Flexible adjustments

Easily reschedule when changes occur or priorities shift.

Fully integrated

Seamless integration with production, materials, and logistics.

Mark list & drawing management

Central management of marks, drawings, and documents

KPC offers a fully integrated solution for managing mark lists, drawings, and related documents. All information is available centrally and is always up to date. This includes integrations with Tekla, Autodesk Revit, and Allplan.

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Central mark management

Find all marks and elements clearly in one central location.

Drawings & documents

Version control and status monitoring of drawings and documents, and their relationship with projects and orders.

Smart version control

Document versions are managed automatically, and a history of changes is recorded.

Rights & access

User rights and roles ensure safe and controlled working.

Integrations with leading design software

KPC includes seamless integrations with Tekla, Revit, and Allplan for an efficient workflow.

Prefab planner

Smart planning, with insight and control over prefab production

With PrefabPlanner, you can easily schedule your production capacity, moulds, and resources. You get instant insight into availability and can proactively adjust for efficient production.

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Mould assembly

Plan the assembly and availability of moulds per location and production line.

Production planning

Plan the production of elements per mould, using visual drag & drop functionality.

Schedule changeover days

Take into account changeover and cleaning days between different elements.

Moulds vs. Production locations

Assign moulds to the correct locations and optimise occupancy per mould.

Schedule items (rough blocking)

Schedule items to provisionally reserve production locations.

Identify bottlenecks

Gain timely insight into capacity shortages or potential conflicts.

Real-time insight

Maintain constant insight into the current status and progress for reliable and flexible planning.

Quality Control & remedial management

For an integrated quality process

Ensure quality digitally, record defects directly on the shop floor and maintain control over remedial actions.

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Digital quality control

Checkpoints are completed step-by-step on a tablet, smartphone or industrial terminal.

Record inspections

Record measurements, tolerances and quality criteria directly per element.

Photos and evidence

Add photos to inspections, non-conformities and remedial actions.

Manage remedial work

Link remedial work to elements, locations and responsible staff.

Traceability

A complete history of inspections, non-conformities and remedial actions remains available.

Real-time status

Instant insight into outstanding non-conformities, remedial work and released elements.

Load planning & delivery

Lower transport costs with optimal planning

Optimise loads, maximise transport capacity and keep control of deliveries from the marshalling yard to the construction site.

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Load planning

Combine elements automatically or manually into efficient loads.

Marshalling yards and loading locations

Support for multiple storage locations and marshalling yards within a single delivery.

Stillage management

Elements can be placed on stillages, where only the stillage number needs to be scanned.

Trailer allocation

Link trailers to shipments and maintain a complete overview of available transport equipment.

Supplying materials

Reserve and schedule cast-in items, fixing materials, and other delivery components that need to be supplied.

Mobile scanning

KPC supports the use of scanners, tablets, and mobile devices during loading and unloading.

Invoicing

Based on shipments

KPC automatically calculates the value of delivered elements per shipment and generates invoice proposals based on realistic delivery values. Once approved, invoice proposals are exported to your financial application (e.g. Exact Online).

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Invoicing based on shipments

The value of delivered shipments forms the basis for settlement and invoicing.

Flexible invoicing methods

Invoicing is possible based on instalments, pro-rata production, or delivery.

Automatic invoice proposals

KPC automatically generates accurate invoice proposals based on real-time data.

Approval & export

Once approved, proposals are exported to your financial application.

Real-time insight

Always up-to-date insight into delivery, values, progress, and outstanding amounts.

Business Intelligence & Reporting

Real-time insight and data-driven decisions

Turning data into insight. Real-time dashboards and reports for better decisions and maximum performance.

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Real-time dashboards

Instant insight into KPIs and performance across production, quality, logistics, and finance.

Production overview

Insight into production volumes, capacity, lead times, and output per day, week, or period.

Quality & deviations

Analysis of deviations, tolerances, and corrective actions for continuous quality improvement.

Logistics & delivery

Insight into freight capacity, delivery reliability, and delivery performance per project and per client.

Financial insight

KPC provides insight into cost prices, turnover, margins, and results per project, client, or product group.

Export & reporting

You can export datasets and reports to Excel or PDF and share them with colleagues and stakeholders.

Would you like to know more about Komexo Precast Concrete?

We would be happy to show you what KPC has to offer in a demo.

Luchtfoto van een bouwplaats met grote stapels prefab betonnen panelen, metalen staven en bouwmaterialen onder een beginfase constructie met een geel hijskraan met opschrift 'Multi Beton'.